Pranjali Chauhan
Mechanical Design Engineer
Specializing in automotive sheet metal design, reverse engineering, and precision CAD modeling. Delivering production-ready designs with strong DFM focus.
Design Focus
Sheet Metal Systems
Mechanical Design Engineer
Hands-on experience in automotive sheet metal design, reverse engineering, and product development using SolidWorks. Skilled in designing multi-part bumper assemblies, roof racks, and structural sheet metal components with strong focus on Design for Manufacturing and tolerance control.
CAD Software
Industries
3+
Years Exp
15+
Components
4+
Vehicles
2
Certifications
Engineering Workflow
Professional Engineering Experience
April 2025 — Present
Product Engineer — Automotive Product Designer
Bykology
Mohali
- Reverse engineering of automotive components into 2D drawings and 3D CAD models for manufacturing and aftermarket use
- Designed sheet metal assemblies for vehicles including Mahindra Thar and Suzuki Jimny
- Applied bend allowance and K-Factor calculations for accurate laser cutting and bending
- Prototype validation using FDM 3D printing, reducing fabrication errors
- Developed acrylic motorcycle fairings and windshields using surfacing techniques
- Applied GD&T standards to ensure design accuracy and manufacturing fitment
- Managed PLM workflows for design releases and engineering change orders
CAD Preview
February 2024 — March 2025
Product Engineer — Automotive Product Designer
Plexonics Technologies Limited
Mohali
- Designed and assembled SolidWorks models for CCTV housings including bullet and dome cameras
- Fabricated prototypes of CCTV housing parts using FDM 3D printing technology
- Vendor development: identified new vendors for components at lower costs
- Found soldering service providers at reduced costs and closer proximity
- Applied GD&T to technical drawings for precision manufacturing
- Managed PLM system for tracking design changes and document control
- Executed formal release processes including ECO workflows
CAD Preview
January 2023 — May 2023
Intern, Project Management Department
Cheema Boilers
Mohali
- Facilitated cross-department collaboration between purchase, engineering, and production teams
- Developed engineering plans, bar charts, billing breakups, and monthly invoice plans
- Monitored project progress and generated comprehensive status reports
CAD Preview
Engineering Projects
VIEW ALL PROJECTSCAD VISUAL
Sheet Metal Fabrication
Rider & Pillion Footboards — Royal Enfield Super Meteor 650
Project Overview
Engineered rider and pillion footboard assemblies for the Royal Enfield Super Meteor 650. The design …
CAD VISUAL
Reverse Engineering
Open Air Filter Cover — Royal Enfield
Project Overview
Designed a custom open air filter cover for the Royal Enfield motorcycle by reverse engineering the …
CAD VISUAL
Sheet Metal Fabrication
Roof Rack Assembly — Suzuki Jimny
Project Overview
Developed a structural roof rack system for the Suzuki Jimny using SolidWorks. The design optimized …
CAD VISUAL
Sheet Metal Fabrication
Sheet Metal Bumper Design — Mahindra Thar
Project Overview
Designed a multi-part sheet metal bumper assembly for the Mahindra Thar using SolidWorks. The project …
Engineering Notes
VIEW ALL NOTESApplying GD&T to Sheet Metal Fabrication Drawings
How geometric dimensioning and tolerancing improves sheet metal fabrication accuracy.
DFM Principles in Sheet Metal Design
Key Design for Manufacturing principles every sheet metal engineer should apply.
Reverse Engineering a Motorcycle Footboard Assembly
A detailed breakdown of reverse engineering workflow for a motorcycle footboard assembly.
Engineering Inquiry
Pranjali Chauhan
Mechanical Design Engineer
Specializations